to lead the company on its journey to optimized supply chain performance.
CLARIFIED ROLES AND RESPONSIBILITIES
Sony Electronics was well-suited to the initiative
because it already had certain characteristics and capabilities in place. For one thing, SEL had a good working relationship with its retailers, built on years of
doing business together. For another, the division had
established electronic data interchange (EDI) relationships with many of its retail partners and was even
receiving store-level point-of-sale (POS) information
from several of them. But SEL also had some problems
to solve. For example, the division was not taking
advantage of all of the data it was collecting. It seemed
that no one had the time to sift through the massive
Sony was founded in 1946 by Masaru Ibuka and
Akio Morita. In 1950s post-war Japan, Ibuka and
Morita created Sony’s first hardware device, the
“G-Type” tape player/recorder, which relied on
paper tape with hand-applied magnetic material.
After Morita’s first visit to the United States, he
suggested to Ibuka that the company name be
changed from Tokyo Tsushin Kogyo to one that
was easier to pronounce and more recognizable.
The new name, “Sony,” was inspired by two
words: sonus—the Latin root of words like
“sound” and “sonic,” and sonny, a word that had
been adopted from English into Japanese in the
1950s to refer to sharp and energetic young men.
Throughout its history, Sony has demonstrated
an ability to capture the imagination and
enhance people’s lives through technologically
innovative products, including the transistor
radio in 1955; the world’s first color video-cas-sette recorder in 1971; the Walkman personal
stereo in 1979; the first 8mm camcorder in 1985;
and the first commercially available, organic
light-emitting diode (LED) television in 2007.
Today, Sony remains a global consumer entertainment company built around a vision of combining hardware, software, content, and services
to provide the best customer experience in the
new broadband network era.
ABOUT SONY
files to identify useful information, let alone pass it on
to people who might be able to act on that intelligence.
Moreover, the supply chain planning and forecasting
process, while thorough, tended to be tactical and
reactive.
At the time, Sony Electronics was already engaged in
CPFR with its major retail customers, but there were
significant variations in how different groups executed
the CPFR processes. For instance, the headquarters
channel management team, a key voice in decisions
about allocation of product and quantities for each
retailer, did not consistently participate in the CPFR
conference calls. Plus, there were no clearly defined
rules for what data would be prepared and discussed
during the calls. Without a preset agenda, participants
might spend more time discussing the previous week’s
results than looking forward to the next quarter’s forecast. Complicating matters was the fact that a large
amount of manual work was required for Sony to consolidate the demand signal across all accounts in time
to provide an accurate forecast to overseas suppliers.
As a result, suppliers were working from a monthly
plan instead of adjusting to week-by-week changes, a
situation that sometimes created disconnects between
supply and demand.
In order to bring consistency to these critical
processes, Yuka Yu, vice president of supply chain
operations at Sony Electronics, created a dedicated
team to look at how to improve planning and forecasting. This cross-functional team included representatives from Sony’s sales, business planning, channel
management, and supply chain groups. Working
together, the team redefined the existing CPFR review
as a tightly managed weekly call with standardized
metrics, such as weeks of inventory supply by channel
and “order-to-commitment” achievement. (The latter
compares the quantity Sony commits against customers’ demand forecasts to those customers’ actual
orders.)
Additionally, the team clearly defined and assigned
roles and responsibilities for the call, including designating some roles as “speaking” and some as “
nonspeaking.” This distinction kept the calls on track: The
speaking roles were designated for those closest to the
data (account sales team, demand planners, and channel managers), while the distraction of well-meaning
requests for explanation or investigation from less
informed listeners was eliminated. (Their questions
could be answered outside the meeting as needed.)