New Advances in UV-Curable Soft-Touch Coatings
concentration of crosslinker M1 (Figure
2). While UA6 and UA7 both create a
rubbery coating with 10% crosslinker
on resin, UA6 has several advantages
over UA7. First, we achieve a feel with
more grip (velvety) using UA6 without
the need to decrease the crosslinker as
much. The ability to use higher levels of
crosslinker is advantageous as it allows
for higher crosslink density and better
coating durability. In addition, UA6 had
a better overall feel quality than blends
with UA7 (not shown in figures). While
we were able to achieve a rubbery feel at
90% urethane oligomer UA6 and 10%
crosslinker (M1), the films did not have
the desired durability. When we increased
the level of crosslinker (M1) to 17.5%,
we were able to achieve a rubbery coating
with improved properties over the previous rubbery coating that contained 10%
crosslinker (Figure 3).
In our second approach we attempted
to create a soft touch coating with an existing trifunctional acrylate crosslinker
and low functional acrylate monomers
(AM) as the soft connecting segments instead of difunctional urethane acrylates.
Formulations with the existing crosslinkers and monomer (AM1) did not
achieve the desired combination of feel
and properties (Table 3). Formulating
newly designed crosslinker, M6, with
acrylate monomer, AM1, at 60: 40 crosslinker to acrylate monomer, resulted in
both good feel and good durability, as
seen in Table 4, formulation 53. After
varying the monomer formulated with
M6 to screen for improved feel and durability, we found M6 with AM5 had
the best velvety feel of all our previously
tested formulations (Table 4) along with
good durability.
Conclusions
Newly designed oligomer UA6 and cross-
linker M6 allow us to create UV-curable
soft-feel coatings with a range of haptic
sensations (Figure 4). These new products
show improved durability over the indus-
try standard two-part urethane coating
tested and exhibit little to no decrease in
soft-touch feel quality. In addition to en-
hanced durability, the UV-curable systems
have infinite pot life, short cure times and
no free isocyanate. Current work focuses
on 100% UV-curable and waterborne
UV-PUD to provide low-VOC options to
formulators and convertors. CW
References
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3. Essick, G. K.; McGlone, F.; Dancer,
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Table 3: Properties for select formulations for crosslinkers with acrylate monomer.
Table 4: Properties for new crosslinker M6 with acrylate monomers.
Figure 4: Properties of best UV-curable soft touch formulations.