the finish. The particles, which are not
aligned at all in the liquid coating, must
be perfectly positioned after the coating
has been applied. BASF Coatings suc-
ceeded in inserting physical and chemical
structures that support the alignment of
the aluminum particles during drying.
This promotes the even distribution of the
aluminum flakes, bringing about the mir-
ror effect of the coating.
This mirror effect creates powerful
contrasts. The color appears particularly
bright on the edges of the car body, while
it has a very dark effect when viewed from
the side. This flip effect between bright
and dark highlights the contours of the
car body.
With XFine, a stronger metallic effect
has been achieved for OEM waterborne
basecoats without posing highly specialized requirements for the coating process.
The independent jury of experts who
chose BASF as the winner is made up of
representatives from universities, design
agencies, automotive journalists, as well as
a member of the German Design Council.
After its win in the Automotive Brand
Contest, XFine also received the 2011
Materialica Design & Technology Silver
Award for its color innovation in the category surface and technology. Designer
Gutjahr and Stephan Schwarte, head of
color development, accepted the prize at
the Materialica, 14th International Trade
Fair for Materials Applications, Surface
Technology and Product Engineering in
Munich, Germany. The main focus of
General Motors uses eco-friendly water-based
“three-wet” paint process for Chevrolet Sonic
For the production of its subcompact Chevrolet Sonic, General
Motors brought online a new paint shop at its Orion Assembly
Center that features a "three-wet" paint process. The process
eliminates the need for a primer bake oven, normally used between the primer and color-coating layers. The Orion Assembly Center allows three layers of paint to be applied one after
another while still wet before a single trip though the oven.
This process reduces the paint shop footprint by 10 percent,
said GM. It also provides additional floor space and reduces
the energy needed to heat and cool these areas.
"Cutting our greenhouse gas emissions and reducing our
energy consumption were key to implementing our water-based three-wet paint process," said Mauricio Pincheira, paint
manager at Orion. "We want to provide a durable paint that
impresses our first-time Sonic customers and maintain the
tough environmental standards we have across the company."
Orion's new paint shop was engineered to minimize energy
use while reducing solvent emissions. By using the three-wet
process, a thin film pretreatment and lean design methods,
Orion's paint shop uses 50 percent less process energy per ve-
hicle than the shop it replaced, the car maker said. It is also
heated by natural and landfill gas, which results in less emis-
sions than coal-fired boilers.
30 | Coatings World
www.coatingsworld.com
March 2012