China
capacity in China was over 3 million
tons per year in August 2015. Wanhua
Chemical, the largest MDI producer in
China, generated a net profit of 1.4 billion RMB (about $220 million) in the first
half of 2015, 27. 5 percent lower than the
same period of 2014. The prices of most
raw materials for polyurethane production have been experiencing a downward
spiral since the second half of 2015.
Niche markets offer
precious growth
opportunities
The soft downstream markets, along with
stricter government regulations, pushes
polyurethane coatings companies to advance their production technologies, develop and introduce waterborne polyurethane
coatings and explore new potential markets to release their existing capacities.
For example, foreseeing the growing
demand for high quality and safe materials for sportsground in China, especially
when poisonous sports tracks raised
public concerns to the health of school
students, BASF quickly introduced into
China their polyurethane solution. It is
a polyurethane system which combines
coatings, adhesives and rubber particles
together. By targeting the market of
outdoor sports tracks and indoor sports
floors, BASF cooperates with local companies to standardize their installation
services by controlling qualification certifications in order to make sure BASF’s
products are delivered with a high quality
to the end users.
Facing the same market pressure, do-
mestic coatings producers also speed up
their product upgrading process. And
some of them use the capital market to
help them achieve this objective. A major
coatings and ink supplier for major toy
producers including Mattel, Lego, etc.,
Yonghui Chemical listed their stock in
the national share transfer system since
March 12, 2015. Yonghui Chemical said
the company will use the new raised capi-
tal to enter the children’s wood furniture
and home decoration markets. Although
the toy market in Guangdong province
has been shrinking for several continuous
years, Yonghui’s business has kept grow-
ing. In the first half of 2015 Yonghua’s
sales was increased by 4. 29 percent over
the same the period of 2014. But they are
also clear that the plastic and wood coat-
ings produced by Yonghua are mainly
solvent-based, so the new capital will help
them add new production lines to get into
new market segments and develop more
environmental friendly products.
Waterborne varieties will
take over more market
share
Although developing waterborne coatings is the market trend in China and
waterborne PU coatings is taking over
their solvent counterparts in more and
more applications, waterborne PU coatings are only popular on leather products
and solvent-based nitro, PE and PU coatings still control wood furniture market
at the moment. Similar to the trend in
other downstream markets for polyurethane coatings, China’s wood furniture
output was decreased by 1.86 percent
from January to October in 2015. As the
wood furniture market is getting saturated, the competitiveness of the wood coatings producers depends on the extent of a
company’s ability to adapt to fast changing market environment.
In 2015 several international coatings
companies including Nippon Paint and
Dulux of AkzoNobel introduced new wa-
terborne wood coatings into the Chinese
market. Nippon Paint also announced
the establishment of a new business unit
to provide a one stop shop solution,
Besides wood coatings, Axalta, PPG,
AkzoNobel and BASF, also established
new waterborne automotive coatings
production facilities recently to meet new
market demand in China.
Fast growing railway
industry creates a new
battlefield
Following continuous investments in
the construction of high speed trains and
subways, many companies trying to grab
this business opportunity developed and
launched their own products to target this
new market segment. It is estimated that
China will have a total railway length of
18 thousand kilometers which can support the operations of trains with a speed
of equal to or over 200 kilometers per
hour by 2020, about half of the total high
speed railway length worldwide. PU coatings are widely used in the painting of
high speed trains, so the total market for
PU coatings from high speed train sector
is huge. But the competition can only be
won by qualified companies. Spray polyurea coatings used to be widely applied in
the railway construction as a major waterproofing material. At a time, so many
companies got into this category, driving
the bidding price very low. Since quality issues were found in several finished
railway and subway lines, polyurea waterproofing coatings has been prohibited
from China Railway‘s official bidding
process in high speed railway construction. This proves that high quality instead
of low cost is the key to win market competition. Coatings companies, especially
those who are new entrants, need to aim
for long term growth instead of short
term business interests.CW
“All the upstream
markets for PU are
facing some level of
oversupply. But the
whole PU industry
still sees new
capacities coming.”